AI, Software & SaaS Development for Manufacturing

GrayCyan builds custom AI applications, manufacturing software, SaaS products, web and mobile applications, and intelligent automation for manufacturers and industrial technology companies.

Whether you need to build a new product, add engineering capacity, connect existing systems, or automate manual work, we bring AI and software engineering together in one development team.

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PROBLEMS WE SOLVE

What Manufacturers & Industrial Technology Companies Come to Us to Fix

If any of these sound familiar, you’re in the right place.

"We need to build or accelerate a digital product."

You have an industrial SaaS platform, AI application, customer portal, mobile app, custom software product, or new feature to build, but need the engineering expertise and capacity to get it into production.

Product Development

"Our engineering roadmap is moving faster than our team can support."

You have the product and priorities, but not enough development capacity. Add AI engineers, software developers, integration specialists, QA, and other technical resources to move critical initiatives forward.

Engineering Capacity

"We still spend too much time doing work manually."

Your teams are still moving data between ERP, quality, procurement, production, engineering, and other systems manually. AI and software automation can remove that repetitive work.

Workflow Automation

Nishkam Batta

Founder & CEO, GrayCyan LLC

Ex-Sales Engineer, $15Bn Engineering Company

AI Engineer (MIT Sloan) since 2018

ROOTED IN EXPERIENCE

Built on Engineering, Software & Real Manufacturing Experience

Nish began his career as a chemical engineer inside a $15Bn engineering company, working around complex industrial operations, technical systems, and the realities of getting technology adopted in real operating environments.

That experience shaped GrayCyan’s approach to software development. Manufacturing technology cannot be built in isolation. New SaaS products, AI applications, mobile and web apps, integrations, and automation have to work alongside ERP, MES, quality systems, engineering data, production workflows, and the people using them every day.

Since moving into software and applied AI, Nish has led GrayCyan in building custom applications, SaaS platforms, AI systems, integrations, and automation for manufacturers and other businesses. Today, clients use GrayCyan either to build products end to end or to add experienced AI and software engineering capacity to their existing teams.

We're a Manufacturing Software & AI Dev Company

Built for Compliance Driven Manufacturers

Manufacturing technology has to work across complex operations, legacy systems, quality requirements, and regulated environments. We build AI applications, SaaS products, custom software, integrations, and automation designed around those realities, whether you are launching something new, extending an existing platform, or modernizing the systems you already rely on.

Aerospace

AI built for AS9100 and NADCAP environments — automating documentation, supplier traceability, and audit readiness across every work order.

AS9100

AS9120

NADCAP

ITAR

Meat & Food

From HACCP logs to USDA recordkeeping — AI that captures smoker readings, COA data, and traceability records automatically, without manual transcription.

USDA

HACCP

SQF

BRCGS

Pharma & Devices

21 CFR Part 11 compliant AI workflows — automating batch records, deviation logging, and audit trails so your quality team spends less time on paperwork.

cGMP

21 CFR Part 11

ISO 13485

Cannabis / CBD

AI built for Health Canada and state regulatory environments — automating seed-to-sale traceability, SOPs, and compliance documentation across every facility.

Health Canada

GPP

State Reg

Oil & Gas

API Q1/Q2 and ISO 29001 compliance without the manual overhead — AI that logs inspections, manages supplier records, and keeps your QMS audit-ready.

API Q1 / Q2

ISO 29001

ASME

Automotive

IATF 16949 and VDA 6.3 ready — AI that automates process audits, supplier scorecards, and quality records so your team focuses on production, not paperwork.

IATF 16949

ISO 26262

VDA 6.3

MANUFACTURING PRODUCT DEVELOPMENT

From MVP to Production-Ready Industrial Software

Manufacturing software has to work in the real world, across production environments, legacy systems, complex workflows, engineering data, user roles, integrations, and industry-specific requirements.

GrayCyan designs and builds manufacturing SaaS platforms, custom software, web and mobile applications, portals, internal tools, and AI-enabled products. We can start with an MVP, extend an existing application, or take an established roadmap that needs additional development capacity.

Our teams cover product architecture, UX, frontend, backend, APIs, AI, integrations, cloud infrastructure, QA, deployment, and ongoing development.

MVP

Validate and launch faster

WEB & APPS

Customer and internal applications

SAAS

Platforms built for growth

ENGINEERING CAPACITY

Add the Engineering Expertise Your Roadmap Needs​

Not every project requires outsourcing an entire product. Sometimes you already have the product, architecture, and internal team, but simply need more experienced engineers to move the roadmap forward.

GrayCyan can add AI, software, integration, QA, and cloud engineering capacity alongside your existing team. Resources can support a defined workstream, expand a product team, or stay engaged as ongoing development capacity.

EMBEDDED WITH YOUR TEAM

Engineering capacity without the hiring cycle

Add experienced technical resources when and where you need them, while your existing team keeps control of the product, priorities, and roadmap.

AI Engineers​

Add engineers experienced in LLM applications, RAG, agents, document intelligence, and AI-enabled product development.

Full-Stack Developers

Give employees a secure way to search policies, procedures, operational documentation, training materials, and approved organizational knowledge using natural language. Frontend, backend, APIs, databases, portals, SaaS platforms, and custom applications.

Integration Engineers

APIs, ERP platforms, core systems, QMS/WMS platforms, accounting systems, data environments, and proprietary applications.

QA, DevOps & Cloud

Testing, deployment, infrastructure, CI/CD, monitoring, and production support.

Built for Manufacturing

Industrial AI - Built For The Factory Floor

Industrial technology has to work inside the realities of manufacturing, where critical information is spread across ERP, MES, QMS, PLM, maintenance systems, engineering records, production data, and the shop floor. Whether we are building an AI application, custom software, mobile or web app, SaaS product, integration, or automation workflow, we design around the systems, people, and operational constraints already in place.

Maintenance

Handwritten notes → structured ERP entries

A technician’s handwritten maintenance note is automatically extracted, structured, and logged into the ERP system — eliminating manual data entry and reducing transcription errors at the source.

Production

Auto-generated shift handover summaries

Using live WIP data, shift handover summaries are generated automatically — giving incoming teams immediate visibility into production status, open issues, and priorities without a supervisor spending an hour compiling reports.

Compliance

Labeling errors caught before the line

In food manufacturing, AI compares labeling data against production records in real time — flagging mislabelled ingredients before they reach the line, preventing costly rework and compliance violations.

MVP to Scale

Industrial product development

Build manufacturing SaaS, AI applications, portals, mobile apps, and custom software from an initial MVP through production and continued development.

ERP, MES or QMS

Built around your existing stack

Connect new software and AI with the systems already running your operation, including ERP, MES, QMS, PLM, WMS, databases, and custom applications.

Regulated by Design

Built for compliance-driven environments

Design software around the traceability, permissions, records, quality, and audit requirements relevant to AS9100, NADCAP, FDA, USDA, ISO, API, IATF, and other regulated environments.

Let’s

Talk

If You’re Building in Manufacturing, Let’s Have a Conversation.

Whether you need to build a new AI or software product, add engineering capacity, integrate existing systems, or automate a manual workflow, tell us what you’re working on and we’ll help you map the right path forward.

CLIENT RESULTS

What this looks like in practice

Across different departments and different operations — real outcomes, not projections.

HOW WE SOLVE IT

AI built for how manufacturing actually works

From engineering and production to quality, supply chain, and maintenance, we build software and AI around the systems, data, and workflows manufacturers already rely on.

01

Engineering & BOM

Extract specs from drawings, flag ERP inconsistencies, maintain BOM versions across engineering and production.

02

Quality & Compliance

Digitize quality workflows, CAPA, inspection records, audit evidence, traceability, and regulated documentation across AS9100, NADCAP, FDA, USDA, ISO, IATF, and other environments.

03

Custom Manufacturing Apps

Build portals, dashboards, internal tools, mobile apps, SaaS products, and custom applications around workflows that ERP and off-the-shelf software do not handle well.

04

Production & Scheduling

Create software and AI capabilities for WIP visibility, shift handoffs, production reporting, bottleneck analysis, scheduling support, and shop-floor workflows.

05

Supply Chain & Procurement

Connect purchasing, suppliers, inventory, RFQs, orders, receiving, and finance workflows across ERP, supplier portals, spreadsheets, and external systems.

06

Maintenance & Asset Health

Build mobile and web tools, integrations, AI applications, and predictive capabilities around work orders, maintenance records, equipment history, downtime, and asset data.

FULL CAPABILITIES

Everything we can help you with

Beyond the manufacturing use cases above, here is the full scope of what GrayCyan delivers across AI, custom software, SaaS, integrations, automation, and engineering capacity.

Manufacturing SaaS Development

WIP Update & Shift Summary Automation

ECR / ECO Change Log Management

Custom Manufacturing Software Development

Downtime Log Classification & Trend Detection

ERP ⇿ PLM ⇿ Catalog Sync & Inconsistency Flagging

ERP Data Extraction & Structuring

Production Bottleneck Detection

Legacy Application Modernization

RAG Knowledge Systems (SharePoint, Teams, PDFs)

Schedule Load & Capacity Suggestions

Technician Note Summarization

Custom AI Copilots for Engineering Teams

QC Note Extraction & Defect Classification

Maintenance Scheduling Suggestions

Vendor Quote Extraction & Comparison

Inspection Report Auto-Generation

Multi-System Agentic Workflow Orchestration

Auto-Generated RFQs, PRs & Follow-Ups

CAPA Summary & Audit-Ready Packet Preparation

Compliance Automation (ISO, NADCAP, USDA, Health Canada)

Landed Cost Sheet Automation

Web & Mobile App Development

AI Monitoring, Accuracy & Governance Dashboards

Supplier Scorecard & Performance Tracking

BOM Version Control & Update Suggestions

Ongoing AI Optimization & Support Retainers

PO → GRN → Invoice Reconciliation

Engineering Drawing & Datasheet Extraction

MVP Design & Development

AI Myths v/s Reality for Manufacturers

Myth

A custom manufacturing application means a long, expensive transformation.

Reality

You can start with a focused MVP, integration, mobile app, portal, or workflow and expand it incrementally as users validate what works.

Myth

You need to replace your ERP system to use AI.

Reality

New AI applications, custom software, portals, integrations, and automation can be built around the ERP, MES, QMS, PLM, WMS, and other systems you already use.

Myth

Your internal engineering team has to build everything itself.

Reality

GrayCyan can own an entire product build, deliver a defined workstream, or add AI, software, integration, QA, and DevOps capacity alongside your existing team.

Myth

AI and custom software are only practical for large manufacturers.

Reality

Focused software and AI projects can solve very specific operational problems without requiring an enterprise-wide program, new infrastructure, or a massive internal development team.

WHY GRAYCYAN

What actually sets us apart

Not ERP compatibility. Not generic “industry experience.” These are the five reasons manufacturers choose us over everyone else. 

01

AI + Software Engineering Under One Roof

From AI applications and SaaS platforms to custom software, integrations, and automation, one team can take a manufacturing technology initiative from architecture through production.

02

Deep Manufacturing Fluency

From USDA meat processing to cannabis, industrial valves, aerospace, and stamping, we understand the production floor, quality systems, engineering workflows, and regulatory environments around the software.

03

You Own the IP

Everything we build belongs to you. No vendor lock-in. No licensing fees on the system we built together.

04

Built Alongside Live Production

We build while you run. No shutdowns, no parallel testing phases that drag on. AI goes live incrementally with zero disruption.

05

A Founder Who Speaks Your Language

No account managers. Nish — chemical engineer, MBA, 8 years in AI — is present on every engagement from discovery to delivery.

how we work

Manufacturing Technology Delivery: How GrayCyan Works

Complex manufacturing technology projects move faster when the product, users, systems, data, and technical constraints are understood before development begins. We work in focused increments so stakeholders can see, test, and shape what is being built throughout the engagement.

Typical timeline

First AI-powered workflow live within 30–60 days — alongside live production, zero disruption.

01

Discovery & Solution Design

We define the business problem, users, requirements, workflows, data, existing systems, integrations, and technical constraints. From there, we shape the product scope, architecture, priorities, and development roadmap.

02

Prototype & Build

Our product, AI, and software teams turn the requirements into working software. Development happens iteratively so stakeholders can review functionality early rather than waiting until the entire project is complete.

03

Integrate, Test & Deploy

We connect the solution with the ERP, MES, PLM, QMS, WMS, APIs, databases, and other manufacturing systems it needs to work with, then move through QA, security, user validation, and production deployment.

04

Scale & Continuously Improve

After launch, we can continue developing new features, improving performance, expanding integrations, optimizing AI capabilities, or providing ongoing engineering capacity as your roadmap evolves.

MANUFACTURING SYSTEM INTEGRATION

Build Around the Systems You Already Have

The first question we hear from manufacturers is often: “Do we have to replace our ERP or existing systems?” In most cases, no.

Manufacturers have invested years configuring ERP, MES, PLM, QMS, WMS, databases, and specialized applications around their operations. Replacing those systems can be expensive, disruptive, and unnecessary.

GrayCyan builds new AI applications, custom software, SaaS products, portals, mobile apps, integrations, and automation around the technology you already use. We connect through APIs, middleware, databases, and other available interfaces so new functionality can work with your existing environment.

That means you can modernize incrementally, launch new applications, connect fragmented systems, add AI capabilities, and improve workflows without rebuilding your entire technology stack.

 

GrayCyan works with

Oracle

Epicor

SAP

Infor

Microsoft Dynamics

Fishbowl

Odoo

+ Others

For manufacturers evaluating AI implementation, the goal should not be replacing systems that already work. Instead, it should be extending their value  with automation and intelligence.

The impact can be monumental. In one Fishbowl ERP deployment, GrayCyan reduced manual data entry by 85%, cutting daily manual entry time from approximately 12 hours to under 2 hours.

85%

Reduction in manual data entry

Daily manual entry cut from ~12 hrs to under 2 hrs. Automated PO imports, syncing, and reconciliation created one unified data workflow — improving accuracy and freeing teams for higher-value work.

If you have an ERP, GrayCyan connects to it. You keep what’s working – we add what’s missing.

Let’s

Talk

If You’re Building in Manufacturing, Let’s Have a Conversation.

Whether you need to build a new AI or software product, add engineering capacity, integrate existing systems, or automate a manual workflow, tell us what you’re working on and we’ll help you map the right path forward.

Frequently Asked Questions

What is AI in manufacturing?

AI in manufacturing uses artificial intelligence to help manufacturers analyze information, automate work, improve access to knowledge, support operational decisions, and add intelligent capabilities to existing software and systems. Applications can include AI agents, computer vision, predictive models, document intelligence, engineering copilots, and AI features embedded into manufacturing applications.

Yes. GrayCyan builds manufacturing SaaS platforms, custom web and mobile applications, portals, dashboards, internal tools, APIs, AI-enabled products, and software designed around workflows that ERP and off-the-shelf applications do not handle well.

General AI works with broad language and information. Industrial AI is designed around manufacturing-specific data and workflows such as BOMs, engineering drawings, production records, inspection data, maintenance history, quality documentation, ERP data, and shop-floor operations.

Yes. We can take an industrial product from discovery and MVP definition through UX, architecture, frontend and backend development, APIs, integrations, AI capabilities, testing, deployment, and continued product development as the product grows.

Yes. We provide AI engineers, full-stack developers, integration engineers, QA, DevOps, and dedicated development teams. GrayCyan can own a defined workstream, add specialized capacity alongside your existing team, or support an ongoing product roadmap.

Yes. We build around existing manufacturing systems using APIs, middleware, databases, and other available interfaces. New software, AI capabilities, portals, integrations, and automation can often be added without replacing the systems already running your operation.

Yes. We design applications around the quality, traceability, permissions, records, auditability, and workflow requirements relevant to the manufacturer’s environment. Depending on the industry, that may include AS9100, NADCAP, ITAR, USDA, HACCP, FDA and 21 CFR Part 11, ISO 13485, API Q1/Q2, IATF 16949, and other applicable standards or regulations.

Yes. We can support discovery, product definition, architecture, UX, AI and software development, integrations, QA, deployment, and ongoing development. We can own the complete engagement or join at a specific stage where additional engineering expertise or capacity is needed.

Let’s

Talk

If this sounds like your operation, let's have a conversation.

We work with manufacturers who are serious about fixing the friction that’s costing them time, compliance risk, and growth. If that’s you, we’d love to connect.

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GrayCyan DE Office

2810 N Church St.,
Wilmington, DE 19802

GrayCyan CT Office

20 Church St.,
Hartford, CT 06103

GrayCyan ON Office

210, 5800 Ambler Dr.,
Mississauga, ON L4W 4J4

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